LED touch controller and power supply unit dismantling

Most of the lighting fixtures in my home now use LEDs, most of which use incandescent bulbs of various shapes and sizes. However, a few lamps use pure LED design - especially white and RGB strips. These lights require power and an optional controller.

Please continue reading, I will give you a few examples of buying lamps directly from Chinese dealers.

Case 1: There are 5 wall lights on the wall of our new restaurant. At first glance they are fine, but in reality it seems a bit crappy. I really want to replace them with better lights, but I have never found a suitable one. In addition, there is no reasonable way to add a master switch to these lights, so each lamp requires its own switch, which does reduce the range of choice.

I decided to try to build something for the future: a white plexiglass panel with LED strips on the back and brightness control through touch. My plan is to make a microcontroller-based touch controller from scratch, but I can't help but take shortcuts after discovering that the market's LED touch controllers cost less than $20.

LED touch controller and power supply unit dismantling

When I first conceived my design, I imagined alternately displaying cool white and warm white LED strips, and able to achieve a gradient between warm and cold, but I quickly denied the use of cool white strips (who Want to use a cool white light source in the restaurant?).

When I was looking for a touch dimmer in various types of single-channel and RGB models, I definitely chose a product that could change between cool white and warm white. It costs no more than a single channel product. I haven't tried it yet, but I'm sure there is no overlap in these two areas. If I really did a two-channel design, I wanted to be able to illuminate both at the same time.

LED touch controller and power supply unit dismantling

Touch the back of the panel PCB. I didn't recognize this IC, and the "W1C801SPI" written on the package could not find any information.

LED touch controller and power supply unit dismantling

The motherboard's microcontroller or ASIC has been blurred, but its basic identity (perhaps a PIC) can be identified by a small number of traces.

I am very surprised by the U4 5V 1A switch. To be sure, a 7805 can fully meet the current requirements! Otherwise, if the buzzer is too annoying, I will definitely melt it with a soldering iron.

In order for my plexiglass touchpad design to work properly, I also need a power supply. Here's what I paid for $4:

LED touch controller and power supply unit dismantling

12V, 1.5A power supply, bought with a plastic case.

Power expert readers: What do you think? There are no outstanding advantages, because it is too bad for me, although the input capacitance is only 400V - not much for the 240V input. I think 450V devices are more common (12V output capacitors are best for 25V power supplies).

LED touch controller and power supply unit dismantling

The welding surface of the power supply.

According to some circuit traces, I guess this is a simple flyback design. In fact, there is no obvious control chip at all, unless it is pretending to be a transistor or optocoupler. The gate of power transistor Q1 is connected to Q2 and IC1.

Case 2: My bathtub needs lighting. RGB lighting is best. why? I do not know. I guess because I can do it (the audio and video rack may need the same processing).

The first remote I bought used infrared:

LED touch controller and power supply unit dismantling

Prices for these products range from $5 to $10, depending on the complexity of the remote.

But I can't reject this stylish RF (433.92MHz) touch controller for $22:

LED touch controller and power supply unit dismantling

Top to bottom: Brightness, Chroma, Saturation (?), On/Off/Mode (Static or Dynamic).

After measurement, three AAA batteries have a quiescent current of 175μA, so if you are lucky, a battery can be used for one year.

LED touch controller and power supply unit dismantling

Q1 and Q2 may be voltage regulators.

U1 is Cypress's CapSense controller, U2 is an unknown microcontroller, and U3 is a radio frequency transmitter.

LED touch controller and power supply unit dismantling

Receiver and LED driver module.

Written on the housing is 216W, which means 72W per channel, or 6A@12V. It is praised that MOSFETs have this processing capability, but in this case you may want to handle a total current of up to 18A by rewiring.

U2 may be a microcontroller from STMicroelectronics. Below is a clearer picture of the RF receiver:

LED touch controller and power supply unit dismantling

Can you recognize this IC manufacturer?

I did a brief test of this RGB controller and used the built-in LED to monitor the output. This controller works a bit strange, when at least two LEDs are lit. Given that this remote control has what I call saturation control, this is understandable. All three LEDs are lit to mean that there is a certain amount of white light, ie <100% saturation. This is fine, but for some reason, the saturation control only responds when only one LED is lit. Also, when I change the color, the output reverts to 100% saturation.

Ok, this may be good enough. But I also want to try infrared remote control, in case infrared can provide better color control. Stay tuned for my follow-up report! Source: Electronic Technology Design.

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