Three-dimensional use of the enterprise should pay attention to holiday syndrome after years

Just after the Spring Festival holiday, Qingdao Sanding's measurement and maintenance department received more troubleshooting calls for three-dimensional maintenance. There are many machines with various alarms and error messages. In fact, this situation occurs after the annual holiday. The three-coordinate industry calls it "vacation syndrome." The holiday syndrome is due in large part to the influence of the computer room environment, mainly due to humidity and temperature.
The influence of humidity on the three coordinates is very large. Improper humidity control will seriously affect the life of the measuring machine. Environmental factors We have also emphasized that when training customers, a good use of maintenance and maintenance practices can make the three coordinates better play a role, greatly improving the life of the three coordinates.
In areas with high humidity in the south or in the summer or rainy season in the north, when the cooling air conditioner is suddenly shut down, the water vapor in the air will quickly condense on the guide rails and components of the measuring machine, which are relatively low in temperature, making the measuring machine The air bearing block and some components are heavily rusted and affect the life of the measuring machine. On the other hand, the circuit board of the computer and the control system may cause corrosion or short circuit due to excessive humidity. If the humidity is too small, it will seriously affect the water absorption of granite and may cause deformation of granite. Dust and static electricity can cause damage to the control system. Therefore, the humidity of the measuring machine room should be emphasized, and it should be controlled within the range of 45%-65%.
Humidity in the air and poor sealing of the measurement room are the major causes of the humidity in the equipment room. In areas with relatively high humidity, the airtightness of the engine room is better, and dehumidifiers are added when necessary.
Many measuring machines often fail after a holiday. One of the important reasons is the cleaning before the holiday. In the process of cleaning, all the water evaporates into the air of the equipment room, making the air humidity very high. The measuring machine will be in the environment of a “large steamer” that shuts off the air conditioner, and the mechanical components will rust quickly. The dust in the components causes moisture, short circuits, and poor contact after moisture absorption.
During the Chinese New Year holidays in winter, most companies have closed their air conditioners, which has caused the temperature inside the measuring machine to drop below 10 ã‚šC. However, when the air conditioner is turned on for only a few hours after work, it is necessary to start the work. The internal temperature of the measuring machine is not uniform. The Z-axis balance cylinder causes a block due to the material of the outer wall and the piston, which makes the Z-axis unable to move and alarm. In this case, maintain a constant temperature of 24 hours or more so that the temperature inside and outside of the machine is consistent and maintained at about 20 ã‚šC.
The solution to the Holiday Syndrome is to change the management style by replacing "cleaning before the holiday" with "cleaning when you go to work" and opening the air conditioner and dehumidifier to remove water. In winter, the air conditioner should be turned on at least one day in advance to make the machine temperature consistent from the inside out. Regularly clean the dust in the computer and control system to reduce or avoid the potential for failure.

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